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1.
Remove back seat.
A) A
spring-loaded retainer holds the lower seat cushion. The cushion is
released by locating the retainer that is approximately 10 inches from
the edge of the cushion on either side. Take a flat screwdriver and
push in retainer release button. The seat should pop up and be
released.
B.)
The back seat cushion is held by two 10mm screws, located on each
lower corner. Remove screws and slide seat upward releasing cushion
from bracket at the top
2. Remove
Side Quarter Trim Panels
A.)
Remove upper speaker grille (or dummy cover) and "T" trim between
speaker opening and shoulder belt opening.
B.)
Remove retaining pushpin at convertible top well at the back edge of
the trim panel
C.)
Remove the two small pins holding rubber seal to front upper edge of
trim panel.
D.)
Remove rocker sill covers starting at the front pulling upward working
to rear.
E.)
Remove the two pushpins aligned vertically behind seat back.
F.)
For 94-98 Models - Firmly grasp quarter trim panel and pull
panel forward to dislodge the two retaining clips along front inside
wall of the trim panel.
G.)
With panel loose, lean panels to access the "torx" head bolt that
retains the seat belt retractor and remove it.
H.)
For 99 & Up Models - Remove "torx" head bolt holding end of
seat belt to vehicle
I.)
Slide seat belt end/retractor through panel and remove trim panels
from vehicle.
3.
Remove Speakers
A.)
Remove two 7mm screws from speaker mounts (one in the door jam and one
at the top), lay speakers out of the way.
4.
Loosen Inner Quarter Covers
A.)
Pull plastic quarter covers loose from vehicle by prying with a putty
knife. They are held by two pins and body sealer/caulk.
5. Locate and Mount Light Bar Brackets
A.) Use the right
side bracket (marked with an R) to mark the left side of vehicle.
Place the bracket against the sheet metal of vehicle to the inside of
body seam with crimp nut facing to front of car, line up the small
1/8 hole with the small hole on the car. (The hole is not used on a
car with Mach 460 Stereo systems and is used with the standard stereo
for mounting speaker bracket). Use the 1/8 rivet supplied in kit,
for lining up the holes, and then line the brackets to run parallel
with the edge of the B pillar hold in place and center punch through
nuts on bracket. (See diagram 5)
B.) Next, drill
center punched marks with a small 1/8 drill bit, then enlarge holes
with a Ύ hole saw, this will keep your hole centered.
C.) Mount your
brackets behind B pillar by reaching bracket through quarter
opening, a lining small hole through B pillar into hole in bracket
with pop rivet provided. Then rivet into place. The holes you
drilled should line up with bracket.
NOTE:
Crimp nut on brackets MUST face rear of vehicle for proper
assembly
bar will not tighten correctly if reversed
Re-stick quarter
cover into place and remount speakers, cars with standard stereo will
need to trim speaker mount form obstruction light bar bracket hole.
6.
Laying out holes in trim panel
A.) With a
putty knife, remove the upper mounting clip. Using the template
provided, carefully layout template and tape in place. Then with the
1/8 drill bit, drill center of holes, marked on template. Repeat for
other side.
7.
Drill trim panel holes
A.)
With a 1 Ύ hole-saw drill the 1/8 hole on the top side of the trim
panel, the two holes should intersect. After drilling, file the
center making the hole a long oval.
B.) Now with a 1
hole-saw drill, from the backside, the two 1/8 holes in front of the
trim panel.
8.
Reinstall trim panels
A.)
Reinstall both trim panels by reversing step 2.
9.
Placement of Classic Light Bar
A.) Line up Classic light bar with top holes in trim panel. Guide
your brake light wire through trim panel. Evenly lower classic light
bar into holes. You may have to ask for assistance to push the bar
inward while lowering.
10.
Bolting the Classic Light Bar -
A.)
Using bolts provided, line up classic light bar with nuts in bracket.
You may have to push or pull bar to line it up. Leaving bolts loose
put all four bolts in, then push bar down so base of bar is flush with
trim panel and tighten bolts.
11.
Bolt covers
A.)
There are four caps provided, push them into holes in trim panel,
covering bolts.
12.
Connecting the brake light
(Note:
Wiring difference for 1999 and up)
A.)
Now that the bar is in the car and bolted down, you will need to
connect the wires for the brake light. You will find the main wiring
harness on the driver-side rear seat area, it is a long rectangular
box. After cutting away the black tape, pull out the wires from the
box. You will need to find a red wire with a green stripe (Solid
Green for 1999 & up) and a solid black wire. Using the two dark
blue connectors, tap into each wire. Then using the light blue
connectors, crimp those to the wire from the light bar. Plug that
into the dark blue connectors. Test the brake light by depressing
brake pedal. If the light does not work, reverse your connections.
13.
Reinstall your back seat
A.)
Reinstall by reversing step one.
Step
1: A spring-loaded retainer holds the lower seat cushion. The
cushion is released locating the retainer that is approximately 10
inches from the edge of the cushion either side. Take a flat
screwdriver and push the side of the retainer. The seat should pop up
and be released. Two 10mm screws hold the back seats cushion located
on each lower corner. Remove the screws and slide seat upward
releasing cushion from bracket at the top.
14.
Checking Belt Clearance after Light Bar is installed
Once the
light bar is installed, check the seat belt clearance on the driver
seat and passenger seat in the full upright position and each
consecutive position back. If the seat belt retainer is hitting the
bar, gently bend retainer down. Failure to do so could result
in the damage to the light bars vinyl finish. CDC will not be
responsible for any damage that may occur if this step was not taken.
1994-2004 Models SEE ATTACHED BULLETIN
We hope
you enjoy motoring with your new classic light bar! The classic light
bar is NOT intended to protect in case of a rollover.
Patented
all rights reserved by Classic Design Concepts, Inc.
NOTE: 1999 & UP
Mustang Bulletin
Due to the larger size
of the seat belt shoulder loop on the 1999 Mustang, modifications to
this loop is necessary or the purchase of new loop is recommended Seat
Belt retainer bracket PART # (Left) - F4ZZ 76610C07 A (Right)f4ZZ
76610CO6 A
Modifications
Instructions
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Lift headrest and
headrest support bars trim all the way up.
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Insert wood stick (or
slim jim) down the front side of the headrest bar. Push stick down
as far as possible . When the stick is beneath the headrest trim
piece, and push headrest all of the way down.
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Remove headrest
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Bend seat belt
shoulder strap loop down so that the leg that attaches under
headrest is flat
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Remove seatbelt loop
and torx bit.
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With template shown
below, center punch for new holes and mark for cut off.
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Drill 1/8" Pilot holes
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Drill 13/32" hole in
plastic only (on topside only)
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Drill 19/64" hole
through remaining material
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Cut off end on new cut
off line mark
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Clean off any burs and
re-install
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